The Vehicle Assembly Building is an engineering marvel whose origins lie in the space race to put humans on the moon. Its construction started in 1963 and was completed in 1966. The VAB was created to store and assemble the parts of the Saturn V rockets and make them flight-ready.
After the Apollo program ended the VAB building configurations were remodeled to suit the Space Shuttle program. NASA planned to use the VAB for the Constellation program next. However, the program was cancelled in 2010.
The current project at the VAB is the preparation and assembly of the Space Launch System (SLS) and the Orion spacecraft, which are set to help take humans back to the Moon under the Artemis program. Commercial use of the VAB is also underway to transform it into a global spaceport.
Deep dive into KSC's historyThe Vehicle Assembly Building at Kennedy Space Center has four massive high bays, each with doors that are 456 feet high. These bays are used for stacking the space vehicles upright and assembling them in place. Bays 1 and 3 face east, and are most frequently used for assembly because of their proximity to the launch pads while bays 2 and 4 face west and are used more for storage.
The low bays are about 210 feet tall,and are usually used to store pre-manufactured rocket parts till they can be assembled at the high bays. They also serve as a holding area and have maintenance and overhaul shops. The retractable doors on the south side of the building open into the low bays. Currently, there are eight low bays inside the building.
The transfer aisle is a massive corridor that runs the length of the VAB from north to south. This central aisle connects the low bays and the high bays, letting the shuttle components be rolled in and lifted up so that they can be assembled vertically in the high bays. Both sides of the transfer aisle have retractable doors. A 175-ton capacity crane runs along the aisle.
The VAB high bay telescoping doors are the largest doors in the world at 456 feet. These consist of 4 door panels that move left-right and 7 door panels that move up and down. It takes about 45 minutes to completely open or close them.
The air inside the building can be completely replaced every hour. However, most of the complex does not have air conditioning. Instead, it has a complex air flow system consisting of 125 ventilators and air handlers. The high bay doors are also used for ventilation.
Initially, the VAB had the American flag and the United States Bicentennial celebrations logo painted on it in 1976. It took 6000 gallons of paint. Later, the Bicentennial logo was changed to NASA insignia in 1998.
The north side of the VAB has extra foundation laid so that the building can accommodate two more high bays if needed in the future. In fact, the roof of the building has also been built in such a way that the height of the building can be increased later if there is a need.
The size of the VAB is so massive that the entire Statue of Liberty can be accommodated inside while still leaving some room. By volume, the Vehicle Assembly Building can fit in 3 and a half Empire State Buildings!
The Kennedy Space Center Explore Tour gives you a chance to visit the Vehicle Assembly Building alongside an expert guide who will tell you all about the history and the features of the site. While you walk down the transfer aisle, you'll get to know all about the original building elements and the structural changes that have been made over time. Don't be shy, as the guides encourage the guests to ask questions and engage in the discussion.
Usually, you'll also be taken up the elevator to a higher floor to see the overhead cranes a little closer. Get ready to truly experience the majesty of the building when you look down from one of the walkways: it is sure to leave you a little breathless. This is a spectacular experience, so make sure to take a lot of pictures!
The tour of the VAB is part of the larger Kennedy Space Center tour so you'll need to board the KSC guided tour bus to reach the VAB complex.
Photography and videography is widely allowed when you're touring the VAB. However, under special circumstances, you may be asked to refrain from recording certain areas of the complex.
You are allowed to tour most of the Vehicle Assembly Building but certain areas where active work is taking place may be restricted to the public.
Although there is a popular myth that the VAB is so large it creates its own weather, this is not true. Due to the massive space and the amount of steel used in its construction, the temperature within the building fluctuates a lot, which is the origin of this myth. Sometimes, fog may enter the complex as well and may be mistaken for clouds.
Apart from the VAB, you can also see other KSC attractions like Launch Complex 39A, Deep Space Launch Complex, Rocket Garden, Heroes and Legends Complex, etc.